Manual coating at railways repair shop
Let’s talk about your projectSpray 2K paint with Airmix manual gun
Save up to 30% of paint, 25% of cycle time and obtain high finishing quality with Sames Xcite+® manual gun spraying combined with automatic mixing technology.
Description
Paint and hardener are pumped and mixed fresh during spraying. Airmix® technology enables efficient atomization and high-viscosity coating. The 2K unit automates pot-life control, color changes, purging, and cleaning.
Colors are pumped to the color change valve block by piston pumps which are sucking the paint form the drums. Drums can be equipped with paint agitator to prevent paint sedimentation. Optionally, the paint could be heated in order to decrease its viscosity. Then the hardener is pumped from a sealed tank with the unique FlowMax®pump fully sealed (that prevent hardener get in touch with humidity).
The 2k mixing machine proportion and mix only when spraying to ensure fresh and homogeneous mixed paint to the gun. During application, the Airmix® gun atomizes the paints thanks to a straight pressure drop and finalize the atomization by ajunction of a limited amount of air.
Airmix® technology makes it possible to spray one single thick layer of paints with high viscosity and thixotropy.
The 2K unit will monitor the pot-life time and is able to provide a fully automatic color change, purging and cleaning operation.
Main benefits
Productivity: spray only one single thick layer with viscous paint, thanks to Sames Airmix technology.
Better finishing quality because always fresh mix of paint and superior atomization with electrostatic system.
Minimize paint and solvent waste: Mix only what you spray. Up to 50% waste reduction during paint preparation and color changes .
No more rework: eliminate mixing errors with precise automatic proportioning and mixing operations with 2K mixing machine
Featured products
Cyclomix® Evo
Airmix® Xcite®+
40C260
40F100
Manual coating at railways repair shop FAQ
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Struggling with 2K paint mixing?
Stop Wasting Paint, Time, and Resources with Outdated Methods Manual 2K paint application can be messy, wasteful, and time-consuming. But it doesn't have to be.
Automated mixing and dosing solutions bring consistency, reduce material loss, and streamline the process—so you can focus on delivering quality results.
More details:
Discover a Smarter Way to Apply 2K Coatings
The Hidden Drawbacks of Traditional 2K Paint Application Professionals using two-component coatings often deal with:
❌ Unreliable Mixing – Incorrect ratios can cause curing problems and poor adhesion, leading to rework.
❌ Short Pot Life – Wasted paint and clogged equipment are common, increasing downtime.
❌ Excessive Cleaning – Frequent solvent flushing increases costs and raises environmental concerns.
❌ Manual Errors – Skilled operators are essential, but even they aren’t immune to mistakes.
How Automation Changes the Game
✅ Accurate Mixing on Demand – Perfect ratios every time, with less material loss.
✅ Cleaner Equipment – Less cured paint in the system means fewer maintenance headaches.
✅ Reduced Solvent Usage – Automated rinsing cuts waste and improves regulatory compliance.
✅ Repeatable Quality – Consistent performance ensures top-tier finishes on every job.
Still mixing 2K paint by hand? It might be time to calculate the real cost of waste, downtime, and rework. Talk to us about upgrading to an automated mixing and dosing solution.