UBC - UNDER BODY COATING

Robotic advanced solution for coating in areas where long-lasting protection against stone chippings, salt, dirt & water is required.
UBC
UBC

The Sealing robotic cell apply dark grey coating material of PVC resin on the floor surface of car bodies.

The film created by coating material protect bodies from stones, sand, salted water, enhancing rust protection for a longer life of car.

Complete Solutions to Ensure

PERFORMANCE
  • Flexible & Compact multi-gun head
  • StreamLoop regulation control based on Sames experience
  • Recirculation material : gun to booster pump
PRODUCTIVITY
  • Low investment solution
  • Lightweight equipment for high speed robotic application
  • Compatible with small robots
SUSTAINABILITY
  • Complete solution from pump to applicator
  • High reliability equipment
  • Pump range adapts to your flow and pressure requirement

Concept Layout

Concept Layout
(1) Ram Unit supply
(1) Ram Unit supply

1000 L Folding Accordion shaped Ram unit

(2) Recirculation Booster pump
(2) Recirculation Booster pump
  • Booster and recirculation pump
  • Feeding during up & downstroke
  • Symmetrical design for best balance pressure
  • Most efficient pump in booster operation
(3) StreamLoop regulation
(3) StreamLoop regulation
  • Fast : Adjust itself continuously
  • Robust : Learn from previous job gap
  • Accurate : <3%
(4) Robotic application
(4) Robotic application
  • Compact & lightweight gun
  • Multi-gun available
  • Fast and small robot
(5) 1000L RAM unit
(5) 1000L RAM unit

Specific high volume RAM unit is available to keep the production running inside one shift at least.

(6) Special Seal
(6) Special Seal

To fit the right size of the 1000L drum and to be tight, we have developped a specific inflatable seal which enables to run through the drum without any pressure failures, leakages or air inclusions.

(7) HIGH Flow concept
(7) HIGH Flow concept

To be able to deliver the highest flow needed in a production line with many applicators (robots and manual guns), we have developped a range of multiple pumps fitted on the same follower plate. Also we usually design a double RAM unit to make the drum changeover in hidden time without any production line stop.

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Because of high volumes to dispense, we use a close loop regulation with mass flowmeters.
Our recirculation concept with QUATRO pumps allows to have always fresh material at the gun head with a controlled and stable temperature.
Double RAM units can execute a hiden time changeover to let the production run without stop.
Double QUATRO booster pumps allows to get a higher flow, and to be able to continue dispensing in case of maintenance on 1 pump.