iNTEC material hoses

High pressure material hoses from iNTEC are the perfect match for high viscosity applications. These are available in heated and unheated versions depending on the type of gluing systems used.

Robust hoses for smooth gluing application

High power density
Equivalent heat distribution
Safe and reliable construction

Where to buy?

iNTEC hose_ambiance.jpg iNTEC hose_ambiance Products & Solutions > Products iNTEC No

iNTEC hose_black_heated.jpg iNTEC hose_black_heated Products & Solutions > Products iNTEC No

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Description

High power density
Equivalent heat distribution
Safe and reliable construction

Performance

♦ Suited for high pressure applications: works up to 350 bar
♦ Max. heating temperature up to 90°C (PA) and 120°C (PTFE)
2 Selection of the outer jacket is determined by application. Two kinds of corrugated PA hoses available (robotic and standard)

Productivity

♦ Compatible with most materials: 1K and 2K epoxy, polyurethan, rubber and silicone systems
5 PT-100 sensors based on 2-wire technology in proximity to the material
4 Spacer: The spacer is braided glass-fibre and provides reliable protection for the heating cable against mechanical damage and hot spots in the event of bending strain. Ensures an excellent homogeneous heat distribution
♦ Shielded heated cable with high power density ensures high electrical safety

Sustainability

3 Insulation: Special thermal fleece materials based on elastomer foam are used
6 Inner liners: Available in PA (economic solution) and PTFE (lower friction and impermeable to moisture)
1 Metric DIN-connecting fittings for a modular integration
♦ Only one connector for power and temperature sensor

Material hoses play an essential role in a complete adhesive application system as they feed every component - from the barrel to the dosing unit - with new material. Depending on the desired adhesive, the hoses can be delivered in a heated or unheated version. If the material is viscous enough to flow sufficiently smooth, unheated systems are the option to choose. The advantages are clear: the feeding is less complex and no energy is required for a temperature regulation. In most cases, customers will opt for a heated version. Despite the greater efforts, heated systems allow the installation to operate under a constant temperature and become independent from seasons and daytimes. In addition, the viscosity of the glue will lower when being heated. The feeding and the application itself will then become a lot easier.

For maximum flexibility, iNTEC heated hoses are individually designed and produced according to customer specifications. All versions are equipped with an inner liner, a temperature sensor, a heating conductor, insulation, an outer jacket and an end cap. Temperatures can be processed and regulated by a controller thanks to the integrated sensor. They are a component of the entire heated hose. Fittings will be installed depending on the application, operating pressure, and temperatures.

Material hoses are indispensable within a complete automated pumping, control and application system. A gluing installation consists of the following components:

(1) A pumping group generally consisting of a high viscosity pump which allows you to remove the product from the drums in order to feed the distribution at pressures ranging from 100 to 300 bars (in general).
(2) A set of heated or unheated high-pressure hoses to supply the dispenser with product.
(3) The shotmeter itself can be attached to a bracket or mounted on a robot.
(4) The control cabinet connected to the robot that will interpret the received commands and maintain the proper functioning of the equipment..

Gluing system picture

iNTEC Sames-KREMLIN offers services to accompany your projects from the technical recommendations to the installation of the equipment, from the start-up to the final adjustment and provides the necessary training for use and maintenance.

Technical data table

Designation	Value	Unit: metric (US)
Length	350	mm (in)
Maximum Fluid Pressure	PA/PTFE	bar (psi)
Recommended Fluid Pressure	Max. PA: 90 (194) + PTFE: 120 (248)	bar (psi)
Internal / External Small Diameter Hose	16/55 (5/8''/2,17'')	mm (in)
Internal / External Medium Diameter Hose	20/63 (3/4''/2,48'')	mm (in)
Internal / External Wide Diameter Hose	25/83 (1''/3,27'')	mm (in)
Length	2/2,5/3/4/6 (6,56/8,2/9,8/13,1/19,7)	m (ft)
Hose Material Outer Cover: corrugated	PA-12
Voltage	230	Volt
Heating Power	180 -250	W/m
Material Isolation: fleece	♦
Connection Fitting	M24x1,5 / M30x2 / M42x2
Temperature Sensor	PT 100
Connector Plug	HAN3A

Equipment

Designation	Length (m)	Diameter (mm)	Material	Version	Part number
iNTEC material hose	2	16	PA	unheated	613020
iNTEC material hose	2,5	16	PA	unheated	613025
iNTEC material hose	3	16	PA	unheated	613030
iNTEC material hose	4	16	PA	unheated	613040
iNTEC material hose	6	16	PA	unheated	613060
iNTEC material hose	2	16	PTFE	heated	681720
iNTEC material hose	2,5	16	PTFE	heated	681725
iNTEC material hose	3	16	PTFE	heated	681730
iNTEC material hose	4	16	PTFE	heated	681740
iNTEC material hose	6	16	PTFE	heated	681760
iNTEC material hose	2	25	PA	unheated	614220
iNTEC material hose	2,5	25	PA	unheated	614225
iNTEC material hose	3	25	PA	unheated	614230
iNTEC material hose	4	25	PA	unheated	614260
iNTEC material hose	6	25	PA	unheated	614240
iNTEC material hose	2	25	PTFE	heated	682620
iNTEC material hose	2,5	25	PTFE	heated	682625
iNTEC material hose	3	25	PTFE	heated	682630
iNTEC material hose	4	25	PTFE	heated	682640
iNTEC material hose	6	25	PTFE	heated	682660

Technologies

Swirl

Process by which compressed material dispenses from a nozzle with blowing air to form a spiral cord. Product spirals overlap as dispensed to form a thin film in the crash (set with doors).

LASD

Process by which the compressed material is dispensed allowing anti-vibration product pads to be applied in the form of wide striping for sound deadening purposes.

Bead

Process by which compressed material dispenses from a nozzle to form a cord. Used in engine sealing, gluing & mastic removal.

Potting

Potting technnogy is a process of filling a complete electronic assembly with a 2K liquid resin for resistance to shock and vibration, and for exclusion of moisture and corrosive agents.

Droplets

Process by which compressed material dispenses from a nozzle to form a droplet. Material drops are positioned on hoods, doors & deck lids for anti-flutter bracket attachments.

Streaming

Process by which the compressed material is projected allowing an application a greater distance from the work piece.

Spraying

Process by which the compressed material is sprayed allowing an application a greater distance from the work piece. The width & amount of product dispensed depends on the nozzle type used.

Documents

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