Robotic sealing solution

From Automotive industry standard solutions

Description

Whatever the material you use, the robotic solution consist of a pumping unit, dual ram for automatic change over, and a dosing unit with accurate and precise application. Our vision system is controlling the sealing bead, and can react to correct it in case of lack  of material. Fast, Safe and Reliable.

Main benefits

Fast application thanks to high output and accurate dosing

Whatever the choice of material, we have the pumping and dosing unit

Extrusion or narrow flatstream nozzles depending on thickness and width required

All heated from drum to the head

2D or 3D camera control system embedded on robot

Interactive diagram for information purposes

Enclosure Sealing FAQ

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  • What is the benefit of using 1K or 2K materials?

    1K sealants are the standard material for this application, providing the required compressibility. A 2K epoxy adhesive can be used when additional crash resistance is needed, while a 1K silicone-based material offers enhanced thermal resistance.

    A recent requirement is the ability to debond the cover for replacement of defective cells. This can be achieved through either a foaming material or a debonding layer that responds to thermal or electrical activation.

    Our equipment delivers precise and uniform sealant application, helping protect the battery pack from moisture and contaminants while improving long-term durability.

  • What are the key steps in building an industrial sealing solution?

    The key sizing parameters for an industrial sealing project include production capacity, available cycle time for bead application, battery pack dimensions (seal length), sealant-free areas (such as threaded fastening holes), material type (1K or 2K), application temperature, and required bead size.

    Based on these requirements, we can define the optimal robotic solution, including the number and size of robots, pumping and dosing systems, and application nozzles.

    If in-line quality inspection is required, we assess whether a 2D vision system is sufficient to detect potential defects or if a 3D inspection system is needed to provide enhanced verification of bead presence, position, and geometry.

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