1K 中流量涂胶解决方案

该解决方案涵盖了电池制造过程中用于电池和结构粘结的1K中流量涂胶应用。
Cell bonding
Cell bonding

在电动汽车(EV)电池制造领域,方形和圆柱形电池的粘合过程以及结构粘合,都需要使用中流量的1K粘合剂。这些粘合剂在牢固地粘合电池模组内的不同组件方面起着至关重要的作用。虽然存在各种为结构粘合量身定制的1K粘合剂,但选择合适的粘合剂类型和流量对于确保电池模组的最佳性能和可靠性至关重要。

Medium 1K applications

Which components suit best?

Control cabinet
Control cabinet

The compact IS5000 control cabinet is for gluing, heating systems, and ram stations. It is designed for single, double, twin and 2K adhesive systems.
Furthermore, it is compatible with Industry 4.0 solutions, offers a predictive maintenance and supervises vision control systems.

Pumping station
Pumping station

Sames Intec pump stations are known for their proven and durable design. The system for conveying high viscosity materials can operate cold or fully heated, with a single or a double barrel system (20/30/50/200 liter). A large choice of seal packings, pump powers and feeding capacity cover all sorts of applications.

IKS1 Dosing units
IKS1 Dosing units

Our dosing units assure best in class precision and accurate dispense for high viscosity applications. The iKS1 electric shotmeter covers capacities ranging from 50 to 400cc and work with a FIFO principle.

Application head & extrusion nozzles
Application head & extrusion nozzles

The portfolio of application heads convinces thanks to its large variety and easy maintenance.
Our nozzles range from 0.4 to 8.0mm in diameter and 12 to 50 mm in length.

Vision control system
Vision control system

A cutting-edge vision system ensures precise bead positioning, dimension, and continuity in real time. It seamlessly integrates into gluing equipment, offering automatic bead finding within designated contour areas.
In cooperation with the leading manufacturers of inspection equipment for adhesive beads, we offer seam inspection systems in 2D and 3D as an option. They are useful for checking the material application of 1K and 2K dosing units.

Cleaning system
Cleaning system

For some applications in body in white, pre-treatment of the surfaces before the bonding process is recommended to ensure a clean and adhesive substrate. This is the case if the component has residues of grease, oil or dust. If this is not done, the manufacturer risks reducing adhesion and the full effectiveness of the bond. 

The proven ATMR cleaning system from the Sames Intec range was specially developed for the pre-treatment of surfaces in car body construction. The system is based on felt cubes that are soaked with cleaning agent and then run along the intended adhesive track of the component.

If you would like to explore our complete range of applications in battery manufacturing, please consult our dedicated market page.