军用车辆的涂层

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使用机器人进行3K环氧树脂底漆和PU面漆的混气喷涂

专为可靠性与连续生产而设计的坚固型自动化涂层系统

描述

该涂层系统通过分别输送涂料、固化剂和稀释剂,并在喷涂时才进行混合,从而确保了高品质且稳定的涂装效果。这保证了喷枪端获得新鲜、稳定的混合物。

产品进料:
大型活塞泵直接从金属桶中抽取涂料,桶内可配备搅拌器以防止沉淀。固化剂通过Flowmax®技术从密封罐中输送,其全密封设计可防止受潮污染。一个泵站可为多个混合单元供料,每个单元可为两把喷枪供料。

3K混合:
Cyclomix®Evo系统可实时配比并混合组分。灌注时间监测、换色、排空及清洗均实现全自动化,从而减轻操作人员的工作负担并消除人为失误。

双涂装回路:
由于环氧树脂底漆与PU面漆不相容,该系统使用两条独立的涂料回路,从涂料配料室延伸至喷涂机器人。机器人配备两支混气喷涂喷枪,分别对应不同产品类型。

机器人喷涂:
配备第7轴线性运动的6轴机器人执行精准轨迹,可涂覆外表面、内部腔体及复杂几何结构,确保涂层覆盖效果可重复且质量高。

人工修补:
必要时,喷漆工可介入进行修补或遮盖涂层。

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主要优势

Flowmax® 技术:零维护。即使在输送异氰酸酯的情况下,长达 8 年内也无需维护,从而最大限度地提高运行时间并降低维护成本。

自动化:质量稳定。在确保涂层质量始终如一和生产可靠的同时,有效缓解了熟练手工喷漆工日益短缺的问题。

自动调配:否需返工。精准配比和始终新鲜的涂料,既能避免调配失误,又能提高工艺可靠性。

按需调配:减少浪费。Cyclomix®Evo 3K 设备仅按需调配涂料,可将涂料和溶剂的浪费减少多达 50%。

Military vehicle FAQ

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  • Struggling with 3K paint mixing?

    Stop Wasting Paint, Time, and Resources with Outdated Methods
    Manual 3K paint applications can be messy, wasteful, and time-consuming. But it doesn't have to be.
    Automated mixing and dosing solutions bring consistency, reduce material loss, and a streamline the process so you can focus on delivering quality results.
    Discover a Smarter Way to Apply 3K Coatings

    The Hidden Drawbacks of Traditional 3K Paint Application
    Professionals using two-component coatings often deal with:
    ❌ Unreliable Mixing – Incorrect ratios can cause curing problems and poor adhesion, leading to rework.
    ❌ Short Pot Life – Wasted paint and clogged equipment are common, increasing downtime.
    ❌ Excessive Cleaning – Frequent solvent flushing increases costs and raises environmental concerns.
    ❌ Manual Errors – Skilled operators are essential, but even they aren’t immune to mistakes.

    How Automation Changes the Game
    ✅ Accurate Mixing on Demand – Perfect ratios every time, with less material loss.
    ✅ Cleaner Equipment – Less cured paint in the system means fewer maintenance headaches.
    ✅ Reduced Solvent Usage – Automated rinsing cuts waste and improves regulatory compliance.
    ✅ Repeatable Quality – Consistent performance ensures top-tier finishes on every job.

    Still mixing 3K paint by hand? It might be time to calculate the real cost of waste, downtime, and rework.
    Talk to us about upgrading to an automated mixing and dosing solution.

  • Why should I select Airmix® technology?

    Struggling with overspray, uneven coating, or wasted paint? Airmix® technology bridges the gap between Airless and Airspray, delivering the perfect balance of efficiency, quality, and control.

    See More?
    The Hidden Advantages of Airmix®:
    Are You Missing Out on Efficiency & Quality? Painters often face a trade-off: Airless for speed, Airspray for quality. Airmix® eliminates this compromise, offering:
    - Higher Transfer Efficiency – Reduce paint waste and improve cost savings.
    - Superior Finish Quality – Even thickness and perfect coverage, including hidden areas.
    - Faster Application – Apply a single thick coat, cutting process time.
    - Automation-Ready – Increase production capacity by over 30% with minimal effort.

    If you're looking to improve productivity, reduce waste, and achieve a flawless finish, Airmix® technology is the solution. Let’s explore how it can optimize your process.

  • Can I spray epoxy-based primer and PU-based topcoat with the same equipment?

    No, it's not recommended to use the same mixing and spraying equipment for both epoxy primers and polyurethane topcoats due to chemical incompatibility between their hardeners. Separate circuits or strict equipment isolation must be considered to avoid cross-contamination and ensure finish quality.

    Epoxy systems typically use amine-based hardeners, while PU coatings rely on isocyanate-based hardeners. These two types of hardeners are strongly incompatible: even trace contamination during cleaning or color change cycles can lead to gelation or clogging inside the mixing equipment, poor adhesion or finish defects on the coated part and reduced shelf life of mixed paint or altered curing behavior.
    This incompatibility is especially critical for 2K or 3K dosing systems using shared paint circuits or flushing lines.
    The Best Practice is to use fully separate dosing/mixing equipment (2x Cyclomix

    No, it's not recommended to use the same mixing and spraying equipment for both epoxy primers and polyurethane topcoats due to chemical incompatibility between their hardeners. Separate circuits or strict equipment isolation must be considered to avoid cross-contamination and ensure finish quality.

    Epoxy systems typically use amine-based hardeners, while PU coatings rely on isocyanate-based hardeners. These two types of hardeners are strongly incompatible: even trace contamination during cleaning or color change cycles can lead to gelation or clogging inside the mixing equipment, poor adhesion or finish defects on the coated part and reduced shelf life of mixed paint or altered curing behavior.
    This incompatibility is especially critical for 2K or 3K dosing systems using shared paint circuits or flushing lines.
    The Best Practice is to use fully separate dosing/mixing equipment (2x Cyclomix EVO or equivalent), or at least separate paint circuits with manual or semi-automated switching and dedicated flushing routines. This is especially true in the defense industry, where risk management and process traceability are held to the highest standards.
    In robotic application, if requested on the same robot, dual spray guns mounted on a robot (one for epoxy, one for PU) are often a more secure solution.
    SAMES can assist you in designing safe, efficient multi-product solutions, based on your cycle time, quality constraints, and maintenance preferences. Contact us to evaluate the best configuration for your process.

    Evo or equivalent), or at least separate paint circuits with manual or semi-automated switching and dedicated flushing routines. This is especially true in the defense industry, where risk management and process traceability are held to the highest standards.
    In robotic application, if requested on the same robot, dual spray guns mounted on a robot (one for epoxy, one for PU) are often a more secure solution.
    Sames can assist you in designing safe, efficient multi-product solutions, based on your cycle time, quality constraints, and maintenance preferences. Contact us to evaluate the best configuration for your process.

  • How to select the correct tips of my Airmix® sprayer?

    The first two digits XX show the caliber of the orifice, directly linked to the flow rate
    The following digits YY, are related to the width of the spray pattern at the standard distance of 25cm (10in.)
    The digit Z defines the type of paint and fan geometry: water based, solvent-based, or assymetric solvent-based
    (assymetric fan: same width as a standard one but the flow of paint is higher on one side (70%) than on the other (30%))
    FOR EXAMPLE:
    Apply 0.6L/min at 120 bar of waterbased paint with a spray pattern of approximately 25 cm
    XX -> Caliber #09 will deliver the appropriate flowrate at 120 bar
    YY -> Width #11 for a spray pattern of 25 cm
    Z -> #2 : buse Xtra fine finish for water-based materials
    The part number of the tip will be: 134.5XX.YYZ
     134.509.112

    This is an extract of the Sames Airmix® catalogue. Please refer to it for exhaustive information. 

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