iNTEC DOSING UNIT Single component 3,15, 50, 100, 200, 400 and 600cc
- Fast and precise
- Simple to maintain
- Modular and customizable
This range of dispensers covers volumes from 3 to 600cc. These dosing units are the best in class in terms of precision. The encoder is able to send more than 250.000 increments per piston's stroke milimeter. This means a huge accuracy on the flow and the quantity applied. iNTEC dispensers are thermally controlled to ensure repeatable applications in accordance with the recommendations given by the material manufacturers.
The dosing chamber has been specially designed to realize a good material renewal and minimize the pressure required to dispense the high viscosity material. The First In First Out (FIFO) construction avoids any retention area where the material could harden or degrade and cause the nozzle to block. All the fluid connections are designed for an optimized hydraulic flow avoiding sharp angles and quick change of orientation.
A multiple selection of seals allows you to choose the right seal to adapt to the chemistry of the material for compatibility and abrasiveness.. We also have a carbide-carbide sealing solution for the most difficult products. The outlet valves are designed for very high-speed switching and closing at the very end of the nozzle. This makes it possible to obtain a very clean and precise application respecting the geometrical specifications of the process. Our outlet valves offer a large variety of application style: round bead, flat bead,swirl, slot, stitch bead, triangle section, etc.
Our shotmeter range has been designed with reliability and quick maintenance in mind. All components are easily accessible and the replacement time has been optimized to make our solution as available as possible for production needs. Furthermore, the capacity of the dosing chamber can be adapted from 50cc to 200cc according to the volume to be applied in your application because the dosing part can be very easily disassembled and exchanged.
A shotmeter unit is part of a complete automated pumping, control and application system. A gluing installation consists of the following components:
iNTEC also offers a 1300cc dispenser which is of different construction and described in the eDispense L1K product page.
iNTEC Sames offers services to accompany your projects from the technical recommendations to the installation of the equipment, from the start-up to the final adjustment and provides the necessary training for use and maintenance.
|Designation||Value||Unit: metric (US)|
|Width||204 (9.5)||mm (")|
|Depth||290 (11,4)||mm (")|
|Height||891 to 974 (35 to 38.3)||mm (")|
|Air Inlet Maximum||6 (90)||Bar (psi)|
|Maximum Inlet Pressure||300 (4350)||Bar (psi)|
|Maximum Outlet Pressure||135 to 215 (2000 to 3120)||Bar (psi)|
|Dispense Volume||45 to 180||cc|
|Weight||33 to 37 (73 to 82)||kg (lbs)|
|Max Product Temperature||80||°C|
|3CC Shotmeter (♦♦: ON DEMAND)||♦♦|
|15CC Shotmeter + 3mm Inlet Valve + 3mm outlet Valve (Ø 2.5mm Nozzle)||1K015A170G|
|50CC Shotmeter + 6mm Inlet Valve + 3mm outlet Valve (Ø 2.5mm Nozzle)||1K050C170G|
|100CC Shotmeter + 6mm Inlet Valve + 6mm outlet Valve (Ø 5.0mm Nozzle)||1K100D170G|
|200CC Shotmeter + 6mm Inlet Valve + 6mm outlet Valve (Ø 5.0mm Nozzle)||1K200D170G|
|400CC Shotmeter + 6mm Inlet Valve + 6mm outlet Valve (Ø 5.0 mm Nozzle)||1K400D170G|
|600CC Shotmeter (♦: ON DEMAND)||♦|
|Nozzle Ø 0.5 mm for 3 mm valve||190017|
|Nozzle Ø 0.8 mm for 3 mm valve||190009|
|Nozzle Ø 1.0 mm for 3 mm valve||190001|
|Nozzle Ø 1.3 mm for 3 mm valve||190005|
|Nozzle Ø 1.5 mm for 3 mm valve||190002|
|Nozzle Ø 2.0 mm for 3 mm valve||190003|
|Nozzle Ø 2.5 mm for 3 mm valve||190004|
|Nozzle Ø 2.0 mm for 6 mm valve||190720|
|Nozzle Ø 2.5 mm for 6 mm valve||190725|
|Nozzle Ø 3.0 mm for 6 mm valve||190730|
|Nozzle Ø 3.5 mm for 6 mm valve||190735|
|Nozzle Ø 4.0 mm for 6 mm valve||190740|
|Nozzle Ø 4.5 mm for 6 mm valve||190745|
|Nozzle Ø 5.0 mm for 6 mm valve||190750|
Process by which compressed material dispenses from a nozzle with blowing air to form a spiral cord. Product spirals overlap as dispensed to form a thin film in the crash (set with doors).
Process by which the compressed material is dispensed allowing anti-vibration product pads to be applied in the form of wide striping for sound deadening purposes.
Process by which compressed material dispenses from a nozzle to form a cord. Used in engine sealing, gluing & mastic removal.
Potting technnogy is a process of filling a complete electronic assembly with a 2K liquid resin for resistance to shock and vibration, and for exclusion of moisture and corrosive agents.
Solid lubricating additives, including graphite, are added to some grease to improve its lubricating properties.
Silicone grease is commonly used for lubricating & preserving rubber parts, such as O-rings. Additionally silicone grease does not swell or soften the rubber, which can be a problem with hydrocarbon-based grease. It functions well as a corrosion-inhibitor & lubricant for purposes that require a thicker lubricant. Thermal grease often consists of a silicone grease base along with added thermally conductive fillers. It is used for heat transfer abilities rather than friction reduction.
Silicone sealants can be used in two or three components for increasing mechanical capabilities.
Silicone sealants are used to protect & seal anything from the smallest silicon chip to the world's tallest skyscrapers.
Polyurethane Sealant is abrasion resistant, odorless, remains flexible at low temperatures & is 100% urethane. It's quick & simple to use with its fast-setting capabilities that help to reduce downtime. The balanced, low-viscosity liquid components form an easy-to-use paste.
Accelerator speeds up the setting process for 1K sealant to achieve rapid rain resistance & thorough setting of the accelerated foundation sealant.
Polyurethane Two-Component Sealant can be used in two or three components for increasing mechanical & chemical capabilities.
Silyl modified polymers (SMP, also silane-modified polymers, silane-terminated polymers) are polymers (large, chained molecules) terminating with a silyl (SiH3) group. SMPs are the main components in solvent-free & isocyanate-free sealant and adhesive products. Typically the sealant products manufactured with silyl modified polymers have good adhesion on a wide range of substrate materials, and have good temperature & UV resistance.
Used for waterproofing, anti-ship for Under Body Coating (UBC),under body sealing (UBS) or Interior sealing.
Today polyurethane & silicone sealants are considered "high performance products." They deliver a significant adhesion, a good movement capability & are durable. However, these high performance products do have their limitations & disadvantages.
STP Polymers are the new generation environmentally friendly polymers that are replacing the isocyanate & solvent containing polyurethane resins to produce sealant & adhesive products that are safer & greener for the consumer & tradesman.
Polyurethane (PU or PUR for short) is not a single material with a fixed composition, but instead a range of chemicals sharing similar chemistry. It is a polymer composed of organic chain units joined by urethane or carbamate links. Most polyurethanes are thermosetting polymers & do not melt when heated unlike thermoplastic polyurethanes which do.
Hybrid Adhesive Sealants are one component formulations that form robust, permanent & flexible bonds offering great adhesion to many materials for reliable performance, are paintable when wet for fast process time, have a fast skin time for a tack-free surface, are isocyanate-free for reduced health & safety concerns & resist degradation from sunlight for excellent aesthetics.
Additional accelerator used for polyurethane or silicone adhesives speed up the chemical reaction between the adhesive & the material they are bonding. Used often in the field where temperatures are lower to accelerate the bonding times.
Two-component polyurethanes (also called 2C PUR) have the advantages of single component polyurethane adhesives, but cure more quickly through larger gaps & are not dependent on moisture/heat for curing.
Adhesive acrylics were developed for structural bonding applications that require tensile, shear & peel strength combined with maximum impacts, stress & shock resistance.
In general, users can count on silicone adhesives to produce bonds that can withstand high temperatures (in some cases up to 600°F), remain flexible even after curing & resist chemicals including water.
This adhesive is highly resistant & aggressive sticking to almost any substrate despite its easy fit application properties.
Two-component silicone has the advantages of single component silicone adhesives, but cure more quickly through larger gaps & are not dependent on heat for curing.
Epoxy adhesives, dependent upon the specific chemistry of the system & nature of the cross-linking available, adhere to a wide variety of materials. Some of the most important performance requirements include exceptional chemical & heat resistance, excellent adhesion & water resistance, as well as satisfactory mechanical & electrical insulating properties.
MS Polymers are the next generation of silicones & mastics. Unlike their counterparts these products adhere well to most substrates without the use for specific primers. By using these products you can reduce the risk of application mistakes.