Sames | iNTEC DOSING UNIT Single component 3,15, 50, 100, 200, 400 and 600cc

Description

Fast and precise
Simple to maintain
Modular and customizable

Performance

1 Precision: The encoder has more than 250.000 increments per milimeter
2 Good material renewal: First In First Out (FIFO) construction
3 Pressure drop minimization: All fluid connections are designed for optimized hydraulic flow

Productivity

4 Customizable seal pack: adapts to the chemistry of the material for compatibility and abrasiveness.
5 Design for a clean cut off: avoid pollution, clean geometry, precise & repeatable dispensing.
6 Large choice of applications: flat bead, round bead, swirl, slot, etc.

Sustainability

7 The wet parts are easy to replace: (4) screws and a simple pin (8) to uncouple the piston and remove the dosing unit
9 Easy access to every component. Maintenance is simple
10 Interchangeable dosing chamber sizes between 50, 100 and 200cc: Common spare parts for adapting to the process

This range of dispensers covers volumes from 3 to 600cc. These dosing units are the best in class in terms of precision. The encoder is able to send more than 250.000 increments per piston's stroke milimeter. This means a huge accuracy on the flow and the quantity applied. iNTEC dispensers are thermally controlled to ensure repeatable applications in accordance with the recommendations given by the material manufacturers.

The dosing chamber has been specially designed to realize a good material renewal and minimize the pressure required to dispense the high viscosity material. The First In First Out (FIFO) construction avoids any retention area where the material could harden or degrade and cause the nozzle to block. All the fluid connections are designed for an optimized hydraulic flow avoiding sharp angles and quick change of orientation.

A multiple selection of seals allows you to choose the right seal to adapt to the chemistry of the material for compatibility and abrasiveness.. We also have a carbide-carbide sealing solution for the most difficult products. The outlet valves are designed for very high-speed switching and closing at the very end of the nozzle. This makes it possible to obtain a very clean and precise application respecting the geometrical specifications of the process. Our outlet valves offer a large variety of application style: round bead, flat bead,swirl, slot, stitch bead, triangle section, etc.

Our shotmeter range has been designed with reliability and quick maintenance in mind. All components are easily accessible and the replacement time has been optimized to make our solution as available as possible for production needs. Furthermore, the capacity of the dosing chamber can be adapted from 50cc to 200cc according to the volume to be applied in your application because the dosing part can be very easily disassembled and exchanged.

A shotmeter unit is part of a complete automated pumping, control and application system. A gluing installation consists of the following components:

(1) A pumping group generally consisting of a high viscosity pump which allows you to remove the product from the drums in order to feed the distribution at pressures ranging from 100 to 300 bars (in general).
(2) A set of heated or unheated high-pressure hoses to supply the dispenser with product.
(3) The shotmeter itself can be attached to a bracket or mounted on a robot.
(4) The control cabinet connected to the robot that will interpret the received commands and maintain the proper functioning of the equipment..

Gluing system picture

iNTEC also offers a 1300cc dispenser which is of different construction and described in the eDispense L1K product page.

iNTEC Sames offers services to accompany your projects from the technical recommendations to the installation of the equipment, from the start-up to the final adjustment and provides the necessary training for use and maintenance.

Technical data table

Designation	Value	Unit: metric (US)
Power Supply	480	VAC
Width	204 (9.5)	mm (")
Depth	290 (11,4)	mm (")
Height	891 to 974 (35 to 38.3)	mm (")
Air Inlet Maximum	6 (90)	Bar (psi)
Maximum Inlet Pressure	300 (4350)	Bar (psi)
Maximum Outlet Pressure	135 to 215 (2000 to 3120)	Bar (psi)
Dispense Volume	45 to 180	cc
Weight	33 to 37 (73 to 82)	kg (lbs)
Max Product Temperature	80	°C

Equipment

Designation				Part number
3CC Shotmeter (♦♦: ON DEMAND)				♦♦
15CC Shotmeter + 3mm Inlet Valve + 3mm outlet Valve (Ø 2.5mm Nozzle)				1K015A170G
50CC Shotmeter + 6mm Inlet Valve + 3mm outlet Valve (Ø 2.5mm Nozzle)				1K050C170G
100CC Shotmeter + 6mm Inlet Valve + 6mm outlet Valve (Ø 5.0mm Nozzle)				1K100D170G
200CC Shotmeter + 6mm Inlet Valve + 6mm outlet Valve (Ø 5.0mm Nozzle)				1K200D170G
400CC Shotmeter + 6mm Inlet Valve + 6mm outlet Valve (Ø 5.0 mm Nozzle)				1K400D170G
600CC Shotmeter (♦: ON DEMAND)				♦

Accessories

Designation				Part number
Nozzle Ø 0.5 mm for 3 mm valve				190017
Nozzle Ø 0.8 mm for 3 mm valve				190009
Nozzle Ø 1.0 mm for 3 mm valve				190001
Nozzle Ø 1.3 mm for 3 mm valve				190005
Nozzle Ø 1.5 mm for 3 mm valve				190002
Nozzle Ø 2.0 mm for 3 mm valve				190003
Nozzle Ø 2.5 mm for 3 mm valve				190004
Nozzle Ø 2.0 mm for 6 mm valve				190720
Nozzle Ø 2.5 mm for 6 mm valve				190725
Nozzle Ø 3.0 mm for 6 mm valve				190730
Nozzle Ø 3.5 mm for 6 mm valve				190735
Nozzle Ø 4.0 mm for 6 mm valve				190740
Nozzle Ø 4.5 mm for 6 mm valve				190745
Nozzle Ø 5.0 mm for 6 mm valve				190750

Technologies

Swirl

Process by which compressed material dispenses from a nozzle with blowing air to form a spiral cord. Product spirals overlap as dispensed to form a thin film in the crash (set with doors).

LASD

Process by which the compressed material is dispensed allowing anti-vibration product pads to be applied in the form of wide striping for sound deadening purposes.

Bead

Process by which compressed material dispenses from a nozzle to form a cord. Used in engine sealing, gluing & mastic removal.

Potting

Potting technnogy is a process of filling a complete electronic assembly with a 2K liquid resin for resistance to shock and vibration, and for exclusion of moisture and corrosive agents.

Droplets

Process by which compressed material dispenses from a nozzle to form a droplet. Material drops are positioned on hoods, doors & deck lids for anti-flutter bracket attachments.

Documents

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iNTEC DOSING UNIT

Format : application/pdf
Size : 1Mo

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General Catalog (For North America only) Sames

General Catalog North America

Format : application/pdf
Size : 3Mo

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Materials

Grease Graphite

Solid lubricating additives, including graphite, are added to some grease to improve its lubricating properties.

Grease Silicone

Silicone grease is commonly used for lubricating & preserving rubber parts, such as O-rings. Additionally silicone grease does not swell or soften the rubber, which can be a problem with hydrocarbon-based grease. It functions well as a corrosion-inhibitor & lubricant for purposes that require a thicker lubricant. Thermal grease often consists of a silicone grease base along with added thermally conductive fillers. It is used for heat transfer abilities rather than friction reduction.

Silicone Two-Component Sealant

Silicone sealants can be used in two or three components for increasing mechanical capabilities.

Silicone Sealant

Silicone sealants are used to protect & seal anything from the smallest silicon chip to the world's tallest skyscrapers.

Polyurethane Sealant

Polyurethane Sealant is abrasion resistant, odorless, remains flexible at low temperatures & is 100% urethane. It's quick & simple to use with its fast-setting capabilities that help to reduce downtime. The balanced, low-viscosity liquid components form an easy-to-use paste.

Polyurethane Sealant with Accelerator

Accelerator speeds up the setting process for 1K sealant to achieve rapid rain resistance & thorough setting of the accelerated foundation sealant.

Polyurethane Two-Component Sealant

Polyurethane Two-Component Sealant can be used in two or three components for increasing mechanical & chemical capabilities.

MS Polymer Sealant

Silyl modified polymers (SMP, also silane-modified polymers, silane-terminated polymers) are polymers (large, chained molecules) terminating with a silyl (SiH3) group. SMPs are the main components in solvent-free & isocyanate-free sealant and adhesive products. Typically the sealant products manufactured with silyl modified polymers have good adhesion on a wide range of substrate materials, and have good temperature & UV resistance.

Hybrid Sealant with Accelerator

Polyvinyl Chloride (PVC)

Used for waterproofing, anti-ship for Under Body Coating (UBC),under body sealing (UBS) or Interior sealing.

Hybrid Sealant

Today polyurethane & silicone sealants are considered "high performance products." They deliver a significant adhesion, a good movement capability & are durable. However, these high performance products do have their limitations & disadvantages.

Adhesive STP

STP Polymers are the new generation environmentally friendly polymers that are replacing the isocyanate & solvent containing polyurethane resins to produce sealant & adhesive products that are safer & greener for the consumer & tradesman.

Adhesive Polyurethane

Polyurethane (PU or PUR for short) is not a single material with a fixed composition, but instead a range of chemicals sharing similar chemistry. It is a polymer composed of organic chain units joined by urethane or carbamate links. Most polyurethanes are thermosetting polymers & do not melt when heated unlike thermoplastic polyurethanes which do.

Adhesive Hybrid

Hybrid Adhesive Sealants are one component formulations that form robust, permanent & flexible bonds offering great adhesion to many materials for reliable performance, are paintable when wet for fast process time, have a fast skin time for a tack-free surface, are isocyanate-free for reduced health & safety concerns & resist degradation from sunlight for excellent aesthetics.

Adhesive 1K Accelerator

Additional accelerator used for polyurethane or silicone adhesives speed up the chemical reaction between the adhesive & the material they are bonding. Used often in the field where temperatures are lower to accelerate the bonding times.

Adhesive Polyurethane Multi-Component

Two-component polyurethanes (also called 2C PUR) have the advantages of single component polyurethane adhesives, but cure more quickly through larger gaps & are not dependent on moisture/heat for curing.

Adhesive Acrylic

Adhesive acrylics were developed for structural bonding applications that require tensile, shear & peel strength combined with maximum impacts, stress & shock resistance.

Adhesive Silicone

In general, users can count on silicone adhesives to produce bonds that can withstand high temperatures (in some cases up to 600°F), remain flexible even after curing & resist chemicals including water.

Adhesive Butyl

This adhesive is highly resistant & aggressive sticking to almost any substrate despite its easy fit application properties.

Adhesive Silicone Multi-Component

Two-component silicone has the advantages of single component silicone adhesives, but cure more quickly through larger gaps & are not dependent on heat for curing.

Adhesive Epoxy

Epoxy adhesives, dependent upon the specific chemistry of the system & nature of the cross-linking available, adhere to a wide variety of materials. Some of the most important performance requirements include exceptional chemical & heat resistance, excellent adhesion & water resistance, as well as satisfactory mechanical & electrical insulating properties.

Adhesive MS Polymer

MS Polymers are the next generation of silicones & mastics. Unlike their counterparts these products adhere well to most substrates without the use for specific primers. By using these products you can reduce the risk of application mistakes.

Adhesive Epoxy Multi-Component

Two-component epoxies feature unique versatility in application & performance. These systems consist of a resin & a hardener that can be formulated to offer a wide range of mechanical, thermal, optical & electrical properties.

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