1K Medium volume application
In the realm of electric vehicle (EV) battery manufacturing, the bonding process for both prismatic and cylindrical cells, alongside structural bonding, necessitates the use of 1K adhesives with medium volumes. These adhesives play a crucial role in securely joining different components within the battery assembly. While there exists a wide array of 1K adhesives tailored for bonding structures, selecting the appropriate adhesive type and volume is paramount to ensure optimal performance and reliability of the battery pack.
Which equipment do we offer?
The compact IS5000 control cabinet is for gluing, heating systems, and ram stations. It is designed for single, double, twin and 2K adhesive systems.
Furthermore, it is compatible with Industry 4.0 solutions, offers a predictive maintenance and supervises vision control systems.
Sames Intec pump stations are known for their proven and durable design. The system for conveying high viscosity materials can operate cold or fully heated, with a single or a double barrel system (20/30/50/200 liter). A large choice of seal packings, pump powers and feeding capacity cover all sorts of applications.
Our dosing units assure best in class precision and accurate dispense for high viscosity applications. The iKS1 electric shotmeter covers capacities ranging from 50 to 400cc and work with a FIFO principle.
The portfolio of application heads convinces thanks to its large variety and easy maintenance.
Our nozzles range from 0.4 to 8.0mm in diameter and 12 to 50 mm in length.
A cutting-edge vision system ensures precise bead positioning, dimension, and continuity in real time. It seamlessly integrates into gluing equipment, offering automatic bead finding within designated contour areas.
In cooperation with the leading manufacturers of inspection equipment for adhesive beads, we offer seam inspection systems in 2D and 3D as an option. They are useful for checking the material application of 1K and 2K dosing units.
For some applications in body in white, pre-treatment of the surfaces before the bonding process is recommended to ensure a clean and adhesive substrate. This is the case if the component has residues of grease, oil or dust. If this is not done, the manufacturer risks reducing adhesion and the full effectiveness of the bond.
The proven ATMR cleaning system from the Sames Intec range was specially developed for the pre-treatment of surfaces in car body construction. The system is based on felt cubes that are soaked with cleaning agent and then run along the intended adhesive track of the component.
If you would like to explore our complete range of applications in battery manufacturing, please consult our dedicated market page.
