Sames | eDispense L1K DOSING UNIT Single component 1300cc

Description

High volume, high pressure and high flow rate
Versatile and compact
Long service life even with abrasive materials

Performance

1 Precision: A long stroke and high-count encoder that allows a high precision even from small applications. The boost function allows high flow rate stability on remote applicators.
2 High flow: With a maximum flow of 150 cm3/s, the dosing unit covers all range of applications.
3 High pressure: 250 bar maximum pressure for spraying high viscosity products.

Productivity

4 Huge capacity without retention area: An output volume of 1300 cm3 that is fully usable in FIFO with a special displacement piston head shape.
5 Optimal feeding speed: Regulation of the supply pressure to accelerate the entry of the product without risk of cavitation.
6 Easy integration: The most compact in its class and great freedom with the choice of connections and orientation of product input and outputs

Sustainability

7 Exceptionally long life: Oversized roller screw, hard chrome and triple linear guide with ball sleeves.
8 Suitable for all materials: 100% Stainless steel
9 Sealing that's as reliable as it gets: Pack of three Fluorotrel X-Ring energized seals inserted in a cartridge with lubrication

The L1K dosing unit has been designed with the objective of covering all high viscosity processes used in the paint shop: Liquid Applied Sound Deadener, Under or Inner Body Sealing and Coating, Liquid Applied Transfer Coating. Built to maximize the piston stroke in relation to its diameter, it is at home with both large and small volumes. At up to 150 cc/s at 250 bar, it covers all known applications expectations. The L1K's dosing chamber which is temperature controlled is made of stainless steel and its Fluorotrel seals allow it to resist all known products over time.

This versatility is complimented by a high degree of compactness for this type of dosing unit. The angle drive of the motor as well as the integration of the roller screw in the piston allows to optimize the total length of the dosing unit.

The EasyDispense supervision can manage up to two dosing units in parallel and has many features: Calibration allows you to automatically adapt the regulation to the desired result in a wide temperature and viscosity window. The boost function ensures a constant flow rate even when the gun is opened and even if the gun is several meters away from the dosing unit.

Technical data table

Designation	Value	Unit: metric (US)
Power Supply	3,5 - 5	VAC
Width	300 (11,8)	mm (")
Depth	540 (21,3)	mm (")
Height	1200 (47,2)	mm (")
Maximum Inlet Pressure	250 (3620)	Bar (psi)
Maximum Outlet Pressure	250 (3620)	Bar (psi)
Dispense Volume	1300	cc
Weight	200 (440)	kg (lbs)
Flow Rate (instantaneous)	9000	cc/min
Max Product Temperature	80	°C
Stroke	300	mm
Power supply (depending on motor size)	3,5 - 5	KW

Equipment

Designation					Part number
eDispense L1K (Yaskawa Motor)					155800010
eDispense L1K (Siemens Motor)					155800000
EasyDispense Controller (on demand)					♦

Accessories

Designation					Part number
Plug for L1K					155802200
1/2'' Fitting for L1K					155802205
3/4'' Fitting for L1K					155802210
Inlet and outlet valve for L1K					155802000

Technologies

LASD

Process by which the compressed material is dispensed allowing anti-vibration product pads to be applied in the form of wide striping for sound deadening purposes.

Streaming

Process by which the compressed material is projected allowing an application a greater distance from the work piece.

Spraying

Process by which the compressed material is sprayed allowing an application a greater distance from the work piece. The width & amount of product dispensed depends on the nozzle type used.

Documents

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L1K 1/2'' FITTING STEP

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Size : 253Ko

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L1K 3/4'' FITTING

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Size : 244Ko

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L1K OUTLET VALVE STEP

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Size : 4Mo

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L1K HORIZONTAL STEP

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Size : 18Mo

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L1K VERTICAL STEP

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Size : 16Mo

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L1K PLUG

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Size : 233Ko

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Instruction Manuals

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eDispense L1K | User manual

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Size : 27Mo

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Heating hose | User manual

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Size : 753Ko

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Inlet valve | User manual

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Size : 3Mo

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Materials

Grease Graphite

Solid lubricating additives, including graphite, are added to some grease to improve its lubricating properties.

Grease Silicone

Silicone grease is commonly used for lubricating & preserving rubber parts, such as O-rings. Additionally silicone grease does not swell or soften the rubber, which can be a problem with hydrocarbon-based grease. It functions well as a corrosion-inhibitor & lubricant for purposes that require a thicker lubricant. Thermal grease often consists of a silicone grease base along with added thermally conductive fillers. It is used for heat transfer abilities rather than friction reduction.

Silicone Sealant

Silicone sealants are used to protect & seal anything from the smallest silicon chip to the world's tallest skyscrapers.

Polyurethane Sealant

Polyurethane Sealant is abrasion resistant, odorless, remains flexible at low temperatures & is 100% urethane. It's quick & simple to use with its fast-setting capabilities that help to reduce downtime. The balanced, low-viscosity liquid components form an easy-to-use paste.

MS Polymer Sealant

Silyl modified polymers (SMP, also silane-modified polymers, silane-terminated polymers) are polymers (large, chained molecules) terminating with a silyl (SiH3) group. SMPs are the main components in solvent-free & isocyanate-free sealant and adhesive products. Typically the sealant products manufactured with silyl modified polymers have good adhesion on a wide range of substrate materials, and have good temperature & UV resistance.

Polyvinyl Chloride (PVC)

Used for waterproofing, anti-ship for Under Body Coating (UBC),under body sealing (UBS) or Interior sealing.

Hybrid Sealant

Today polyurethane & silicone sealants are considered "high performance products." They deliver a significant adhesion, a good movement capability & are durable. However, these high performance products do have their limitations & disadvantages.

Adhesive STP

STP Polymers are the new generation environmentally friendly polymers that are replacing the isocyanate & solvent containing polyurethane resins to produce sealant & adhesive products that are safer & greener for the consumer & tradesman.

Adhesive Polyurethane

Polyurethane (PU or PUR for short) is not a single material with a fixed composition, but instead a range of chemicals sharing similar chemistry. It is a polymer composed of organic chain units joined by urethane or carbamate links. Most polyurethanes are thermosetting polymers & do not melt when heated unlike thermoplastic polyurethanes which do.

Adhesive Hybrid

Hybrid Adhesive Sealants are one component formulations that form robust, permanent & flexible bonds offering great adhesion to many materials for reliable performance, are paintable when wet for fast process time, have a fast skin time for a tack-free surface, are isocyanate-free for reduced health & safety concerns & resist degradation from sunlight for excellent aesthetics.

Adhesive 1K Accelerator

Additional accelerator used for polyurethane or silicone adhesives speed up the chemical reaction between the adhesive & the material they are bonding. Used often in the field where temperatures are lower to accelerate the bonding times.

Adhesive Acrylic

Adhesive acrylics were developed for structural bonding applications that require tensile, shear & peel strength combined with maximum impacts, stress & shock resistance.

Adhesive Silicone

In general, users can count on silicone adhesives to produce bonds that can withstand high temperatures (in some cases up to 600°F), remain flexible even after curing & resist chemicals including water.

Adhesive Butyl

This adhesive is highly resistant & aggressive sticking to almost any substrate despite its easy fit application properties.

Adhesive Epoxy

Epoxy adhesives, dependent upon the specific chemistry of the system & nature of the cross-linking available, adhere to a wide variety of materials. Some of the most important performance requirements include exceptional chemical & heat resistance, excellent adhesion & water resistance, as well as satisfactory mechanical & electrical insulating properties.

Adhesive MS Polymer

MS Polymers are the next generation of silicones & mastics. Unlike their counterparts these products adhere well to most substrates without the use for specific primers. By using these products you can reduce the risk of application mistakes.

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