로봇을 이용한 3K 에폭시 프라이머 및 PU 탑코트의 에어믹스 스프레이 도장

신뢰성과 연속 생산을 위해 설계된 견고한 자동 도장 시스템

설명

이 도장 시스템은 도료, 경화제, 희석제를 각각 별도로 펌핑하여 스프레이 시에만 혼합함으로써 높고 일관된 품질을 보장합니다. 이를 통해 스프레이 건에서 신선하고 안정적인 혼합물을 확보할 수 있습니다.

제품 공급:
대형 피스톤 펌프가 드럼에서 직접 도료를 흡입하며, 침전 방지를 위해 교반기를 장착할 수 있습니다. 경화제는 Flowmax® 펌프를 사용하여 밀폐 탱크에서 공급되며, 이 펌프의 완전 밀폐형 설계는 습기 오염을 방지합니다. 하나의 펌핑 스테이션으로 여러 혼합 유닛에 도료를 공급할 수 있으며, 각 유닛은 두 개의 스프레이 건에 도료를 공급할 수 있습니다.

3K 혼합:
Cyclomix® Evo는 실시간으로 성분을 계량하고 혼합합니다. 사용 가능 시간 모니터링, 색상 변경, 퍼징 및 세척이 완전히 자동화되어 작업자의 업무 부담을 줄이고 수작업으로 인한 오류를 제거합니다.

이중 도장 회로:
에폭시 프라이머와 PU 탑코트는 호환되지 않기 때문에, 이 설비는 페인트 키친에서 로봇까지 두 개의 독립적인 도장 회로를 사용합니다. 로봇은 두 개의 에어믹스® 건을 장착하며, 각 제품군마다 하나씩 사용됩니다.

로봇 도포:
7번째 선형 축에 장착된 6축 로봇은 정밀한 궤적을 따라 외부 표면, 내부 공동 및 복잡한 형상을 도장하여, 반복 가능한 고품질의 도장 품질을 보장합니다.

수동 마감:
필요 시 도장 작업자가 직접 개입하여 보정 도장이나 위장 도장을 수행할 수 있습니다.

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주요 장점

Flowmax® 펌프: 유지보수가 전혀 필요 없습니다. 이소시아네이트를 사용하는 환경에서도 최대 8년 동안 별도의 정비 작업이 필요 없어 가동 시간을 극대화하고 유지보수 비용을 절감합니다.

로봇화: 안정적인 품질. 숙련된 도장 인력의 부족 문제를 해결하는 동시에 일관된 도장 품질과 안정적인 생산을 보장합니다.

자동 혼합: 재작업 불필요. 정확한 배합과 항상 신선한 도료로 혼합 오류를 방지하고 프로세스 신뢰성을 높입니다.

주문형 혼합: 낭비 감소.Cyclomix® Evo 3K 기계는 필요한 양만 혼합하여 페인트와 용제 낭비를 최대 50%까지 줄여줍니다.

Military vehicle FAQ

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  • Struggling with 3K paint mixing?

    Stop Wasting Paint, Time, and Resources with Outdated Methods
    Manual 3K paint applications can be messy, wasteful, and time-consuming. But it doesn't have to be.
    Automated mixing and dosing solutions bring consistency, reduce material loss, and a streamline the process so you can focus on delivering quality results.
    Discover a Smarter Way to Apply 3K Coatings

    The Hidden Drawbacks of Traditional 3K Paint Application
    Professionals using two-component coatings often deal with:
    ❌ Unreliable Mixing – Incorrect ratios can cause curing problems and poor adhesion, leading to rework.
    ❌ Short Pot Life – Wasted paint and clogged equipment are common, increasing downtime.
    ❌ Excessive Cleaning – Frequent solvent flushing increases costs and raises environmental concerns.
    ❌ Manual Errors – Skilled operators are essential, but even they aren’t immune to mistakes.

    How Automation Changes the Game
    ✅ Accurate Mixing on Demand – Perfect ratios every time, with less material loss.
    ✅ Cleaner Equipment – Less cured paint in the system means fewer maintenance headaches.
    ✅ Reduced Solvent Usage – Automated rinsing cuts waste and improves regulatory compliance.
    ✅ Repeatable Quality – Consistent performance ensures top-tier finishes on every job.

    Still mixing 3K paint by hand? It might be time to calculate the real cost of waste, downtime, and rework.
    Talk to us about upgrading to an automated mixing and dosing solution.

  • Why should I select Airmix® technology?

    Struggling with overspray, uneven coating, or wasted paint? Airmix® technology bridges the gap between Airless and Airspray, delivering the perfect balance of efficiency, quality, and control.

    See More?
    The Hidden Advantages of Airmix®:
    Are You Missing Out on Efficiency & Quality? Painters often face a trade-off: Airless for speed, Airspray for quality. Airmix® eliminates this compromise, offering:
    - Higher Transfer Efficiency – Reduce paint waste and improve cost savings.
    - Superior Finish Quality – Even thickness and perfect coverage, including hidden areas.
    - Faster Application – Apply a single thick coat, cutting process time.
    - Automation-Ready – Increase production capacity by over 30% with minimal effort.

    If you're looking to improve productivity, reduce waste, and achieve a flawless finish, Airmix® technology is the solution. Let’s explore how it can optimize your process.

  • Can I spray epoxy-based primer and PU-based topcoat with the same equipment?

    No, it's not recommended to use the same mixing and spraying equipment for both epoxy primers and polyurethane topcoats due to chemical incompatibility between their hardeners. Separate circuits or strict equipment isolation must be considered to avoid cross-contamination and ensure finish quality.

    Epoxy systems typically use amine-based hardeners, while PU coatings rely on isocyanate-based hardeners. These two types of hardeners are strongly incompatible: even trace contamination during cleaning or color change cycles can lead to gelation or clogging inside the mixing equipment, poor adhesion or finish defects on the coated part and reduced shelf life of mixed paint or altered curing behavior.
    This incompatibility is especially critical for 2K or 3K dosing systems using shared paint circuits or flushing lines.
    The Best Practice is to use fully separate dosing/mixing equipment (2x Cyclomix

    No, it's not recommended to use the same mixing and spraying equipment for both epoxy primers and polyurethane topcoats due to chemical incompatibility between their hardeners. Separate circuits or strict equipment isolation must be considered to avoid cross-contamination and ensure finish quality.

    Epoxy systems typically use amine-based hardeners, while PU coatings rely on isocyanate-based hardeners. These two types of hardeners are strongly incompatible: even trace contamination during cleaning or color change cycles can lead to gelation or clogging inside the mixing equipment, poor adhesion or finish defects on the coated part and reduced shelf life of mixed paint or altered curing behavior.
    This incompatibility is especially critical for 2K or 3K dosing systems using shared paint circuits or flushing lines.
    The Best Practice is to use fully separate dosing/mixing equipment (2x Cyclomix EVO or equivalent), or at least separate paint circuits with manual or semi-automated switching and dedicated flushing routines. This is especially true in the defense industry, where risk management and process traceability are held to the highest standards.
    In robotic application, if requested on the same robot, dual spray guns mounted on a robot (one for epoxy, one for PU) are often a more secure solution.
    SAMES can assist you in designing safe, efficient multi-product solutions, based on your cycle time, quality constraints, and maintenance preferences. Contact us to evaluate the best configuration for your process.

    Evo or equivalent), or at least separate paint circuits with manual or semi-automated switching and dedicated flushing routines. This is especially true in the defense industry, where risk management and process traceability are held to the highest standards.
    In robotic application, if requested on the same robot, dual spray guns mounted on a robot (one for epoxy, one for PU) are often a more secure solution.
    Sames can assist you in designing safe, efficient multi-product solutions, based on your cycle time, quality constraints, and maintenance preferences. Contact us to evaluate the best configuration for your process.

  • How to select the correct tips of my Airmix® sprayer?

    The first two digits XX show the caliber of the orifice, directly linked to the flow rate
    The following digits YY, are related to the width of the spray pattern at the standard distance of 25cm (10in.)
    The digit Z defines the type of paint and fan geometry: water based, solvent-based, or assymetric solvent-based
    (assymetric fan: same width as a standard one but the flow of paint is higher on one side (70%) than on the other (30%))
    FOR EXAMPLE:
    Apply 0.6L/min at 120 bar of waterbased paint with a spray pattern of approximately 25 cm
    XX -> Caliber #09 will deliver the appropriate flowrate at 120 bar
    YY -> Width #11 for a spray pattern of 25 cm
    Z -> #2 : buse Xtra fine finish for water-based materials
    The part number of the tip will be: 134.5XX.YYZ
     134.509.112

    This is an extract of the Sames Airmix® catalogue. Please refer to it for exhaustive information. 

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