Robotic coating for heavy-duty machines

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Spray 2K-SB paint with automatic electrostatic Airmix® gun

Automate, save up to 35% of paint, 30% of cycle time and obtain high finishing quality with Airmix® electrostatic Nanogun Automatic gun combined with automatic 2K paint mixing technology.

Description

Paint and hardener are pumped and mixed fresh during spraying for optimal quality. Electrostatic charging enhances efficiency, and automation handles color changes, purging, and cleaning.
Colors are pumped to the color change valve block by piston pumps which are sucking the paint form the original drums. Drums can be equipped with paint agitator to prevent paint sedimentation. The hardener is pumped from a sealed tank with the unique Flowmax® pump fully sealed (that prevent hardener get in touch with humidity)
The 2K mixing machine (Cyclomix® Evo or PU3000) proportion and mix only when spraying to ensure fresh and homogeneous mixed paint to the gun. During application, the gun electrostatically charges the paint droplets that are attracted to the object to be coated for optimal coverage and maximum efficiency.
The sprayer can be fixed onto any automatic machine, reciprocator or robot.
If the 2K machine is a Cyclomix® Evo, it will monitor the pot-life time and is able to provide a fully automatic color change, purging and cleaning operation.

Interactive diagram for information purposes

Related products

Main benefits

Efficiency: quantitative savings in paint and application time compared to non-electrostatic Airmix systems.

Simplify application, achieve very even coating thickness and good coverage including hidden parts, thanks to Sames powerful electrostatic effect.

Productivity: automate your coating process and anticipate an increase in production capacity of over 30%.

Robotic coating for heavy-duty construction machines Solution FAQ

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  • Struggling with 2K paint mixing?

    Stop Wasting Paint, Time, and Resources with Outdated Methods
    Manual 2K paint application can be messy, wasteful, and time-consuming. But it doesn't have to be.
    Automated mixing and dosing solutions bring consistency, reduce material loss, and streamline the process—so you can focus on delivering quality results.
    Discover a Smarter Way to Apply 2K Coatings
    The Hidden Drawbacks of Traditional 2K Paint Application
    Professionals using two-component coatings often deal with:
    ❌ Unreliable Mixing – Incorrect ratios can cause curing problems and poor adhesion, leading to rework.
    ❌ Short Pot Life – Wasted paint and clogged equipment are common, increasing downtime.
    ❌ Excessive Cleaning – Frequent solvent flushing increases costs and raises environmental concerns.
    ❌ Manual Errors – Skilled operators are essential, but even they aren’t immune to mistakes.
    How Automation Changes the Game
    ✅ Accurate Mixing on Demand – Perfect ratios every time, with less material loss.
    ✅ Cleaner Equipment – Less cured paint in the system means fewer maintenance headaches.
    ✅ Reduced Solvent Usage – Automated rinsing cuts waste and improves regulatory compliance.
    ✅ Repeatable Quality – Consistent performance ensures top-tier finishes on every job.
    Still mixing 2K paint by hand? It might be time to calculate the real cost of waste, downtime, and rework.
    Talk to us about upgrading to an automated mixing and dosing solution.

  • Why should I select Airmix® technology?

    Struggling with overspray, uneven coating, or wasted paint? Airmix® technology bridges the gap between Airless and Airspray, delivering the perfect balance of efficiency, quality, and control.
    See More?
    The Hidden Advantages of Airmix®:
    Are You Missing Out on Efficiency & Quality? Painters often face a trade-off: Airless for speed, Airspray for quality. Airmix® eliminates this compromise, offering:
    - Higher Transfer Efficiency – Reduce paint waste and improve cost savings.
    - Superior Finish Quality – Even thickness and perfect coverage, including hidden areas.
    - Faster Application – Apply a single thick coat, cutting process time.
    - Automation-Ready – Increase production capacity by over 30% with minimal effort.
    If you're looking to improve productivity, reduce waste, and achieve a flawless finish, Airmix® technology is the solution. Let’s explore how it can optimize your process.

  • Which robot can I use?

    Our latest Nanogun Automatic solution can be embedded on any paint robot having a minimum 5 kg payload. It just needs to conform to your local safety regulations (ATEX, CSA, …). Nanogun Automatic can be mounted on both hollow-wrist & non hollow-wrist robots.
    Want More? Contact Sames or your preferred integrator. We will guide you through the robot selection.

  • Is it working with waterborne paint?

    Yes, you can spray 2K water-borne paint with electrostatic Airmix® technogies as long as your paint is non-flammable, with a different set-up.
    Want more? You will insulate all the paint from the ground, from paint drum to atomization sprayer. This set-up request a certain knowledge and expertise. If you have such, please refer to us or to a skilled integrator.
    Select the insulated version of the equipment and use an insultated table.

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