Tower crane structure coating

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Spray 2K-SB paint with electrostatic Airmix® manual gun

Save up to 35% of paint, 30% of cycle time and obtain better finishing quality with Electrostatic Airmix® spraying combined with 2K automatic mixing technology.

Description

Efficient Mixing & Superior Coating Performance
Paint and hardener are pumped and freshly mixed during spraying for optimal quality. Electrostatic charging ensures maximum coating efficiency.

The Cyclomix® Evo automates critical tasks such as pot-life monitoring, color changes, purging, and cleaning—saving time and reducing waste.

Colors are delivered to the color-change valve block by piston pumps that draw paint directly from the original drums. Drums can be equipped with agitators to prevent sedimentation. The hardener is pumped from a sealed tank using the unique Flowmax® pump, fully sealed to protect against humidity.

Our 2K mixing systems (Cyclomix® Evo or PU3000) proportion and mix only during spraying, guaranteeing fresh, homogeneous paint for superior finish. During application, the spray gun electrostatically charges paint droplets, attracting them to the surface for optimal coverage and efficiency.

With Cyclomix® Evo, you benefit from fully automated pot-life control, color changes, purging, and cleaning—delivering precision and productivity every time.

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Main Benefits when applying
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Efficiency: Save paint and reduce application time compared to non-electrostatic methods.

Simplify application and achieve uniform coating thickness with excellent coverage—even on hidden parts—thanks to Sames’ powerful electrostatic technology

Better Finish Quality: Always spray a fresh paint mix combined with superior atomization using our advanced electrostatic system.

Minimize paint and solvent waste: Mix only what you spray. Up to 50% waste reduction during paint preparation and color changes.

No more rework: Eliminate mixing errors with precise automatic proportioning and mixing operations with 2K mixing machine.

Tower crane structure coating Solution FAQ

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  • Struggling with 2K paint mixing?

    Stop Wasting Paint, Time, and Resources with Outdated Methods
    Manual 2K paint application can be messy, wasteful, and time-consuming. But it doesn't have to be.
    Automated mixing and dosing solutions bring consistency, reduce material loss, and streamline the process—so you can focus on delivering quality results.
    Discover a Smarter Way to Apply 2K Coatings
    The Hidden Drawbacks of Traditional 2K Paint Application
    Professionals using two-component coatings often deal with:
    ❌ Unreliable Mixing – Incorrect ratios can cause curing problems and poor adhesion, leading to rework.
    ❌ Short Pot Life – Wasted paint and clogged equipment are common, increasing downtime.
    ❌ Excessive Cleaning – Frequent solvent flushing increases costs and raises environmental concerns.
    ❌ Manual Errors – Skilled operators are essential, but even they aren’t immune to mistakes.
    How Automation Changes the Game
    ✅ Accurate Mixing on Demand – Perfect ratios every time, with less material loss.
    ✅ Cleaner Equipment – Less cured paint in the system means fewer maintenance headaches.
    ✅ Reduced Solvent Usage – Automated rinsing cuts waste and improves regulatory compliance.
    ✅ Repeatable Quality – Consistent performance ensures top-tier finishes on every job.
    Still mixing 2K paint by hand? It might be time to calculate the real cost of waste, downtime, and rework.
    Talk to us about upgrading to an automated mixing and dosing solution.

  • Why should I select Airmix® technology?

    Are you missing out on efficiency & quality? Painters often face a trade-off: Airless for speed, Airspray for quality. Airmix® eliminates this compromise, offering:
    - Higher Transfer Efficiency – Reduce paint waste and improve cost savings.
    - Superior Finish Quality – Even thickness and perfect coverage, including hidden areas.
    - Faster Application – Apply a single thick coat, cutting process time.
    - Automation-Ready – Increase production capacity by over 30% with minimal effort.
    If you're looking to improve productivity, reduce waste, and achieve a flawless finish, Airmix® technology is the solution.

  • How to spray efficiently on cylinder shape?

    Electrostatic Airmix® spraying is particularly effective for cylinder-shaped objects thanks to the wraparound effect—a unique feature of electrostatics where paint particles are attracted to all sides of a grounded part, even the areas not directly in front of the spray gun.
    Why it works so well on cylinders: The electrostatic charge causes the atomized paint to envelop the cylinder, significantly improving coverage and reducing overspray. This natural "wrapping" action makes it easier to coat complex, cylindrical shapes evenly and efficiently.

  • Does it work with waterborne paint?

    Yes, you can spray 2K waterborne paint with electrostatic Airmix® technologies as long as your paint is non-flammable, with a different set-up. 
    Want more? You will insulate all the paint from the ground, from paint drum to atomization sprayer. This set-up requires a certain knowledge and expertise. If you do not have the experience, please refer to us or to a skilled integrator.
    Select the insulated version of the equipment and use an insulated table.

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